Harness Manufacturing Guide

Purpose

This guide explains how to manufacture and assemble the wiring harnesses for all of the components present on the dev kit build. Modifications include custom cut spool cables, pre made cables, pre crimped cables, and reducing length of default connectors.

Use the following wiring table for all of the connections TO/FROM for all of the dev kit’s systems: Dev Kit Wire Data The spreadsheet gives the full view of all connectors, mating connectors, wire gauge, estimated length, and suggested/default wire colors.

How To Use This Guide

This guide is the canonical reference for harness fabrication: nailboard diagrams, BOMs, wire prep, termination, and pinout maps. Vehicle-side installation and photo-based routing walkthroughs are covered in the Dev-Kit Manufacturing Guide, where each harness is placed in the assembly step that needs it.

Vehicle Routing Quick Reference

Use this table only as a harness-side checklist for endpoints and major routing constraints. For the canonical route order, photos, and installation details, see the harness routing notes in the Dev-Kit Manufacturing Guide.

Harness	Source	Destination	Quick routing note
HAR-0001 Pushbutton	Bat_PCB J1	Pushbutton	Route over the Battery PCB; use the marked zip-tie provision.
HAR-0002 BC_PCB Signal	Bat_PCB J2	Main_PCB J43	Direct PCB interconnect.
HAR-0003 BC_PCB SSR	Bat_PCB J3	Main_PCB J46	Direct PCB interconnect.
HAR-0004 / HAR-0005 / HAR-0006 / HAR-0007 ESC Power	Main_PCB J27	ESC power leads	Route through the circular upper-plate opening to the middle plate.
HAR-0008 / HAR-0009 / HAR-0010 / HAR-0011 ESC Signal	Bat_PCB J2	Main_PCB J43	No special routing constraint currently noted.
HAR-0012 / HAR-0013 Side Payloads	Main_PCB J29, J37	ATT_INT right/left	Route under the Main PCB to the side circular openings; watch telemetry air-unit clearance.
HAR-0014 Bottom Payload	Main_PCB J31, J39	ATT_INT bottom	Route through the right-side and mid-plate openings to the underside; watch cable crowding and zip-tie points.
HAR-0015 Altimeter	Main PCB J8	NRA15	Route from the right-side top-plate entry to the bottom plate; watch other cables and marked zip tie.
HAR-0016 360 LIDAR	Main PCB U5	S2L LIDAR	Route downward toward the connector; use the marked zip tie.
HAR-0017 Front Radar	Main PCB J49	Front radar	Route from the right-side top-plate entry to the bottom plate; watch other cables and marked zip tie.
HAR-0018 HM30 Power	Main_PCB J27	HM30 power	Route through the right-side top-plate opening.
HAR-0019 / HAR-0020 HM30 Signal	Bat_PCB J15, J17	HM30	Route through the right-side top-plate opening; watch other cables and secure with zip ties.
HAR-0021 / HAR-0022 Navigation	Main_PCB J7, J9	F9P/Here 4, Mateksys	Route immediately to the right.
HAR-0023 / HAR-0024 / HAR-0025 PPP2ETH	Main_PCB J35, J36, J41	PPP2ETH	Direct connections; HAR-0024 routes under the PPP/beacon mount and uses the marked zip tie.
HAR-0026 Remote ID	Main_PCB J20	Remote ID beacon	Direct connection.
HAR-0027 SIYI Camera	HM30 LAN and power	SIYI A8	Route through the right-side middle-plate opening to the underside; watch other cables and use zip ties as needed.
HAR-0028 Antenna	Antenna	HM30	Route through the enclosure provisions to the middle plate.

Tools Required

• Soldering iron with hot air rework station
• Solder
• Wire stripper
• Wire cutter
• Heat shrink
• Heat shrink solder connectors
• Flathead screwdriver (1.5mm)
• Pliers
• Multimeter

Quality Assurance (QC) Checklist

• Visual: Check for exposed strands or damaged insulation.
• Mechanical: Pull-test all crimps lightly to ensure retention.
• Continuity: Probe Pin 1 to Pin 1 (Tone check).
• Polarity: Verify Red is Positive, Black is Ground.

HAR-0001 Pushbutton

FROM	TO
BC_PCB J25	Pushbutton

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	1704857	4-Pos Phoenix	1
Terminals A	Wire	Bare wire, twisted end	4
Connector B	Spade	Spade terminal	4
Terminals B	Wire	Bare wire	4
Wire	18 AWG	Silicon	940mm
Sleeving	Optional	Mesh	180 mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Wire ID	Color	Gauge	Cut Length	Strip A	Strip B
W1	Red	18 AWG	235mm	6mm	6mm
W2	Red	18 AWG	235mm	6mm	6mm
W3	Red	18 AWG	235mm	6mm	6mm
W4	Black	18 AWG	235mm	6mm	6mm

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: 1704857	To: Spade	Function / Signal
W1	Red	Pin 1	1	HV-
W2	Red	Pin 2	2	HV- SW
W3	Red	Pin 3	LED+	12V
W4	Black	Pin 4	LED-	GND

Assembly Instructions

1. Prep: Cut wires to length and strip insulation per Section 3.
2. Label: Install identification markers per Section 5. Do not shrink yet.
3. Populate A: Insert contacts into Connector A housing. Verify "Click" and perform pull-back test.
4. Crimp Side B: Terminate Side B using crimping tool.
5. Populate B: Insert contacts into Connector B housing.

HAR-0002 BC_PCB Signal

FROM	TO
BC_PCB J25	Main_PCB J43

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	1704857	4-Pos Phoenix	1
Terminals A	Wire	Bare wire, twisted end	4
Connector B	1704858	5-Pos Phoenix	1
Terminals B	Wire	Bare wire, twisted end	4
Wire	20 AWG	Silicon	240mm
Sleeving	Optional	Mesh	N/A

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Wire ID	Color	Gauge	Cut Length	Strip A	Strip B
W1	White	20 AWG	56mm	6mm	6mm
W2	Blue	20 AWG	56mm	6mm	6mm
W3	Gray	20 AWG	56mm	6mm	6mm
W4	Green	20 AWG	56mm	6mm	6mm

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: 1704857	To: 1704858	Function / Signal
W1	White	Pin 1	4	I2C_SDA
W2	Blue	Pin 2	3	I2C_SCL
W3	Gray	Pin 3	2	CAN_H
W4	Green	Pin 4	1	CAN_L

Assembly Instructions

1. Prep: Cut wires to length and strip insulation per Section
2. Populate A: Insert contacts into Connector A housing. Verify "Click" and perform pull-back test.
3. Populate B: Insert contacts into Connector B housing.Verify "Click" and perform pull-back test.

HAR-0003 BC_PCB SSR

FROM	TO
BC_PCB J25	Main_PCB J46

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	1704859	6-Pos Phoenix	1
Terminals A	Wire	Bare wire, twisted end	6
Connector B	1704859	6-Pos Phoenix	1
Terminals B	Wire	Bare wire, twisted end	6
Wire	20 AWG	Silicon	50mm
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Wire ID	Color	Gauge	Cut Length	Strip A	Strip B
W1	Yellow	20 AWG	56mm	6mm	6mm
W2	White	20 AWG	56mm	6mm	6mm
W3	White	20 AWG	56mm	6mm	6mm
W4	Red	20 AWG	56mm	6mm	6mm
W5	Red	20 AWG	56mm	6mm	6mm
W6	Black	20 AWG	56mm	6mm	6mm

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: 1704859	To: 1704859	Function / Signal
W1	Yellow	Pin 1	6	BYP_S
W2	White	Pin 2	5	SSR_S2
W3	White	Pin 3	4	SSR_S
W4	Red	Pin 4	3	12V
W5	Red	Pin 5	2	5V
W6	Black	Pin 6	1	GND

Assembly Instructions

1. Prep: Cut wires to length and strip insulation per Section
2. Populate A: Insert contacts into Connector A housing. Verify "Click" and perform pull-back test.
3. Populate B: Insert contacts into Connector B housing.Verify "Click" and perform pull-back test.

HAR-0004 -> HAR-007 ESC Power

FROM	TO
Main_PCB J25	ESC1 PWR
Main_PCB J28	ESC2 PWR
Main_PCB J34	ESC3 PWR
Main_PCB J42	ESC4 PWR

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	XT60-M	2-Pos XT-60	1
Terminals A	Wire	Solder	2
Wire	6 AWG	Silicon	490mm
Sleeving	Required	9.5mm ID heatshrink at motor arm bend	7cm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Wire ID	Color	Gauge	Cut Length	Strip A	Strip B
W1	Red	6 AWG	490mm	4mm	N/A
W2	Black	6 AWG	490mm	4mm	N/A

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: XT60-M	To: ESC1	Function / Signal
W1	Red	Pin 1	Red	HV+
W2	Black	Pin 2	Black	HV-

Assembly Instructions (Not finished)

1. Prep: Cut wires to length and strip insulation per Section 3.
2. Populate A: Solder cables into Connector A housing.
3. Heatshrink: Apply a 7cm 9.5mm ID heatshrink at the motor arm bend location. This heatshrink will protect the ESC Power and signal cables*

HAR-0008 -> HAR-0011

FROM	TO
Main_PCB J23	ESC1 Signal
Main_PCB J27	ESC2 Signal
Main_PCB J32	ESC3 Signal
Main_PCB J40	ESC4 Signal

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	1704858	5-Pos Phoenix	1
Terminals A	Wire	Bare wire, twisted end	5
Wire	20 AWG	Silicon	240mm
Sleeving	Required	9.5mm ID Heatshrink at motor arm bend	7cm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Wire ID	Color	Gauge	Cut Length	Strip A	Strip B
W1	Yellow	20 AWG	56mm	6mm	6mm
W2	Green	20 AWG	56mm	6mm	6mm
W3	Gray	20 AWG	56mm	6mm	6mm
W4	Black	20 AWG	56mm	6mm	6mm
W5	White	20 AWG	56mm	6mm	6mm

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: 1704857	To: 1704858	Function / Signal
W1	Yellow	Pin 1	4	GND
W2	Green	Pin 2	3	CAN1_L
W3	Gray	Pin 3	2	CAN1_H
W4	Black	Pin 4	1	GND
W5	White	Pin 5	1	PWM

Assembly Instructions

1. Prep: Cut wires to length and strip insulation per Section
2. Populate A: Insert contacts into Connector A housing. Verify "Click" and perform pull-back test.
3. Heatshrink: Apply a 7cm 9.5mm ID Heatshrink at the motor arm bend location. This heatshrink will protect the ESC Power and signal cables*

HAR-0012 -> HAR-0013 Side Payloads

FROM	TO
Main_PCB J29, J37	ATT_INT (right)
Main_PCB J30, J38	ATT_INT (left)

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	1704859	6-Pos Phoenix	1
Terminals A	Wire	Pre-crimped	8
Connector B	1704857	4-Pos Phoenix	1
Terminals B	Wire	Pre-crimped	4
Connector C	204523-1201	12-Pos Molex	1
Terminals C	Wire	Pre-crimped	12
Wire	26 AWG	Pre-Crimped Lead	235mm
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

All wires connecting the payload to the PCBs will use pre-crimped jumper wires. Mouser #: 538-79758-1149

Build note: Save the Molex-terminated cut ends/remnants from HAR-0012 and HAR-0013. These remnants are reused as the Molex tails for HAR-0014.

Wire ID	Color	Gauge	Cut Length	Strip A	Strip B
W1	Black	26	235mm	N/A	N/A
W2	Black	26	235mm	N/A	N/A
W3	Black	26	235mm	N/A	N/A
W4	Black	26	235mm	N/A	N/A
W5	Black	26	235mm	N/A	N/A
W6	Black	26	235mm	N/A	N/A
W7	Black	26	235mm	N/A	N/A
W8	Black	26	235mm	N/A	N/A
W9	Black	26	235mm	N/A	N/A
W10	Black	26	235mm	N/A	N/A
W11	Black	26	235mm	N/A	N/A
W12	Black	26	235mm	N/A	N/A

Termination & Pinout Map

Connect End A or B to End C following this chart.

Wire ID	Color	From: 1704859	To: 204523-1201	Function / Signal
W1	Black	Pin 1	6	GND
W2	Black	Pin 1	8	GND
W3	Black	Pin 2	10	12V_PL
W4	Black	Pin 3	9	CAN2_L
W5	Black	Pin 4	11	CAN2_H
W6	Black	Pin 5	12	FMU_CH7
W7	Black	Pin 6	2	X
W8	Black	Pin 6	4	X

Wire ID	Color	From: 1704857	To: 204523-1201	Function / Signal
W9	Black	Pin 1	1	ETH_RX+
W10	Black	Pin 2	3	ETH_RX-
W11	Black	Pin 3	5	ETH_TX+
W12	Black	Pin 4	7	ETH_TX-

Assembly Instructions

1. Populate A & B: Insert contacts into Connector A housing. Verify "Click" and perform pull-back test.
2. Populate C: Insert contacts into Connector B housing. Verify correct crimp orientation into housing.

HAR-0014 Bottom Payload

FROM	TO
Main_PCB J31, J39	ATT_INT (bottom)

Complete HAR-014 bottom payload harness reference

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	1704859	6-Pos Phoenix	1
Terminals A	10-Conductor Cable	Twisted ends	1
Connector B	1704857	4-Pos Phoenix	1
Terminals B	10-Conductor Cable	Twisted ends	1
Connector C	204523-1201	12-Pos Molex	1
Cable	Amazon listing	10-conductor, 26 AWG jacketed cable	550mm
Molex tails	538-79758-1149	Molex-terminated cut ends/remnants saved from HAR-0012/HAR-0013	12

Wire Prep (Cut & Strip)

Build HAR-0014 from the 10-conductor jacketed cable and short Molex-terminated lead remnants. The jacketed cable end lands directly in the Phoenix connectors on the Main PCB side. The opposite end is spliced to the pre-crimped Molex tails for the bottom attachment interface.

1. Cut the 10-conductor cable to 550mm.
2. Strip only enough outer jacket at each end to reach the connectors without stressing the conductors.
3. On the Phoenix end, strip each conductor to the Phoenix terminal requirement. No bare copper should be visible after insertion.
4. On the Molex end, prepare short pre-crimped Molex tails from the remnants created when cutting the side attachment harness leads.
5. Strip 5mm from each cable conductor and each Molex tail to be spliced.
6. Slide one self-solder heat shrink sleeve onto each splice before joining conductors. For the red and black conductors, place both matching Molex tails into the same sleeve on the Molex side of the splice.

Splice procedure

1. Fan out the exposed strands slightly.
2. Push the two stripped ends together inline so the strands interlace. Do not make a side-by-side pigtail splice.
3. Twist the joined section lightly so it stays straight and compact.
4. Center the solder ring over the bare copper and position the adhesive rings over insulated wire.
5. Heat the solder ring first until it fully flows, then heat the sleeve ends to seal.
6. Let the splice cool before handling or pull-testing.

Final Check

• Cable Length: Confirm the jacketed cable was cut to 550mm.
• Splices: Confirm each solder ring fully melted and no bare copper is visible outside the sleeve.
• Phoenix End: Confirm all conductors are fully seated and clamped in the Phoenix connectors.
• Molex End: Confirm all pre-crimped tails are fully seated in Connector C and pass a light pull test.

---

Termination & Pinout Map

Connect the 10-conductor cable to the Phoenix connectors and splice it to the Molex tails following this chart.

Cable Color	From: 1704859	To: 204523-1201	Function / Signal
Black	Pin 1	6 and 8	GND
Orange	Pin 2	10	12V_PL
White	Pin 3	9	CAN2_L
Gray	Pin 4	11	CAN2_H
Blue	Pin 5	12	FMU_CH7
Red	Pin 6	2 and 4	12VSW

Cable Color	From: 1704857	To: 204523-1201	Function / Signal
Yellow	Pin 1	1	ETH_RX+
Purple	Pin 2	3	ETH_RX-
Brown	Pin 3	5	ETH_TX+
Green	Pin 4	7	ETH_TX-

For the duplicated Molex positions, splice the single jacketed-cable conductor to both matching pre-crimped Molex tails in the same solder sleeve: Black to Molex pins 6 and 8, and Red to Molex pins 2 and 4.

Assembly Instructions

1. Prep cable: Cut the 10-conductor cable to 550mm, strip jacket/conductors, and prepare the Molex tails.
2. Splice Molex end: Use self-solder heat shrink sleeves to connect the cable conductors to the Molex tails per the pinout map.
3. Populate Connector C: Insert the Molex terminals into Connector C. Verify correct crimp orientation into the housing.
4. Populate Phoenix connectors: Insert the bare conductor ends into Connector A and B. Verify the clamp captures the conductor and perform a light pull-back test.
5. Label: Add identification markers as needed so the Phoenix conductors are easy to verify during vehicle integration.

HAR-0015 Altimeter

FROM	TO
Main_PCB J8	NRA15

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	1704857	4-Pos Phoenix	1
Terminals A	Wire	Bare wire, twisted end	4
Wire	Default	Silicon	190mm
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Wire ID	Color	Gauge	Cut Length	Strip A	Strip B
W1	Default	Default	190mm	6mm	N/A
W2	Default	Default	190mm	6mm	N/A
W3	Default	Default	190mm	6mm	N/A
W4	Default	Default	190mm	6mm	N/A

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: 1704857	To: NRA 15	Function / Signal
W1	White	Pin 1	4	GND
W2	Blue	Pin 2	3	CAN2_L
W3	Gray	Pin 3	2	CAN2_H
W4	Green	Pin 4	1	12V

Assembly Instructions

1. Prep: Cut wires to length and strip insulation per Section 3.
2. Crimp Side A: Terminate Side A using [Tool Name/Die].
3. Populate A: Insert contacts into Connector A housing. Verify "Click" and perform pull-back test.

HAR-0016 360 LIDAR

FROM	TO
Main_PCB U5	S2l

Nailboard

Bill of Materials (Kitting)

Default cable that comes with 360° Lidar. No modification required

Wire Prep (Cut & Strip)

Use the default cable supplied with the 360° LiDAR module.

Cable	Required Length (mm)
Default LiDAR cable	195

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: J5	To: NRA 15	Function / Signal
W1	Default	Pin 1	1	5V
W2	Default	Pin 2	2	RX
W3	Default	Pin 3	3	TX
W4	Default	Pin 4	4	GND
W4	Default	Pin 5	5	X

Assembly Instructions

N/A

HAR-0017 Front Radar

FROM	TO
Main_PCB J49	Front Radar

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	1704857	4-Pos Phoenix	1
Terminals A	Wire	Bare wire, twisted end	4
Wire	Default	Silicon	190mm
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Wire ID	Color	Gauge	Cut Length	Strip A	Strip B
W1	Default	Default	485 mm	6mm	N/A
W2	Default	Default	485 mm	6mm	N/A
W3	Default	Default	485 mm	6mm	N/A
W4	Default	Default	485 mm	6mm	N/A

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: 1704857	To: NRA 15	Function / Signal
W1	Default	Pin 1	4	GND
W2	Default	Pin 2	3	CAN1_L
W3	Default	Pin 3	2	CAN1_H
W4	Default	Pin 4	1	12V

Assembly Instructions

1. Prep: Cut wires to length and strip insulation per Section 3.
2. Populate A: Insert contacts into Connector A housing. Verify "Click" and perform pull-back test.

HAR-0018 HM30 Power

FROM	TO
Main_PCB J14	HM30 PWR

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
Connector A	XT30-M	2-Pos XT-30	1
Terminals A	Wire	Solder	2
Wire	16 AWG	Silicon	170mm
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

| Wire ID | Color | Gauge | Cut Length | Strip A | Strip B | |:------- |:----- |:--------- |:--------------- |:------------ | | W1 | Red | Pin 1 | 185 | 10 | | W2 | Black | Pin 2 | 185 | 10 |

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: 1704857	To: Spade	Function / Signal
W1	Red	Pin 1	1	12V
W2	Red	Pin 2	2	GND

Assembly Instructions

1. Prep: Cut wires to length and strip insulation per Section 3.
2. Solder Side A: Solder cables into housing.

HAR-0019 -> HAR-0020 HM30 Signal

FROM	TO
Main_PCB J15	HM30 UART
Main_PCB J17	HM30 SBUS

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
4 Pin JST Cable	N/A	JST, GH Connector Housing, 1.25mm Pitch, 4 Way	1
3 Pin JST Cable	N/A	JST, GH Connector Housing, 1.25mm Pitch, 3 Way	1
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Pre-made JST-GH cables. No crimping required — source cables at the required lengths below.

Harness	Connector	Required Length (mm)
HAR-0019 (HM30 UART)	JST-GH 4P	170
HAR-0020 (HM30 SBUS)	JST-GH 3P	160

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: J15	To: HM30 UART	Function / Signal
W1	Default	Pin 1	1	TX
W2	Default	Pin 2	2	RX
W1	Default	Pin 1	3	GND
W2	Default	Pin 2	4	X

Wire ID	Color	From: J17	To: HM30 SBUS	Function / Signal
W1	Default	Pin 1	1	IO_PPM_INPUT_AND_SBUS_INPUT
W2	Default	Pin 2	2	GND
W1	Default	Pin 1	3	x

Assembly Instructions

N/A

HAR-0021 -> HAR-0022 Navigation

FROM	TO
Main_PCB J7	F9P
Main_PCB J9	Mateksys

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
4 Pin JST Cable	N/A	JST, GH Connector Housing, 1.25mm Pitch, 4 Way	2
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Pre-made JST-GH cables. No crimping required — source cables at the required lengths below.

Harness	Connector	Required Length
HAR-0021 (F9P / Here4)	JST-GH 4P	205mm
HAR-0022 (Mateksys)	JST-GH 4P	70mm

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: J9	To: M9N	Function / Signal
W1	Default	Pin 1	1	GND
W2	Default	Pin 2	2	CAN1_L
W3	Default	Pin 1	3	CAN1_H
W4	Default	Pin 2	4	5V

Wire ID	Color	From: J7	To: F9P	Function / Signal
W1	Default	Pin 1	1	GND
W2	Default	Pin 2	2	CAN1_L
W3	Default	Pin 1	3	CAN1_H
W4	Default	Pin 2	4	5V

Assembly Instructions

N/A

HAR-0023 -> HAR-0025 PPP2ETH

FROM	TO
Main_PCB J35	PPP2ETH
Main_PCB J36	PPP2ETH
Main_PCB J41	PPP2ETH

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
4 Pin JST Cable	N/A	JST, GH Connector Housing, 1.25mm Pitch, 4 Way	1
5 Pin JST Cable	N/A	JST, GH Connector Housing, 1.25mm Pitch, 5 Way	1
6 Pin JST Cable	N/A	JST, GH Connector Housing, 1.25mm Pitch, 6 Way	1
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Pre-made JST-GH cables. No crimping required — source cables at the required lengths below.

Harness	Connector	Required Length
HAR-0023 (PPP2ETH CAN)	JST-GH 4P	120mm
HAR-0024 (PPP2ETH Ethernet)	JST-GH 5P	205mm
HAR-0025 (PPP2ETH UART)	JST-GH 6P	155mm

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: J35	To: PPP2ETH	Function / Signal
W1	Default	Pin 1	1	5V
W2	Default	Pin 2	2	CAN2_L
W3	Default	Pin 3	3	CAN2_H
W4	Default	Pin 4	4	GND

Wire ID	Color	From: J7	To: PPP2ETH	Function / Signal
W1	Default	Pin 1	1	ETH_RX+
W2	Default	Pin 2	2	ETH_RX-
W3	Default	Pin 3	3	GND
W4	Default	Pin 4	4	ETH_TX+
W5	Default	Pin 5	5	ETH_TX-

Wire ID	Color	From: J7	To: PPP2ETH	Function / Signal
W1	Default	Pin 1	1	5V
W2	Default	Pin 2	2	UART5_RX_TEL2
W3	Default	Pin 3	3	UART5_TX_TEL2
W4	Default	Pin 4	4	UART5_CTS_TEL2
W5	Default	Pin 5	5	UART5_RTS_TEL2
W6	Default	Pin 6	6	GND

Assembly Instructions

N/A

HAR-0026 Remote ID

FROM	TO
Main_PCB J20	Remote ID CAN

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
4 Pin JST Cable	N/A	JST, GH Connector Housing, 1.25mm Pitch, 4 Way	1
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Pre-made JST-GH cable. No crimping required — source cable at the required length below.

Harness	Connector	Required Length
HAR-0026 (Remote ID)	JST-GH 4P	65mm

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: J20	To: RID	Function / Signal
W1	Default	Pin 1	1	5V
W2	Default	Pin 2	2	CAN1_L
W3	Default	Pin 3	3	CAN1_H
W4	Default	Pin 4	4	GND

Assembly Instructions

N/A

HAR-0027 SIYI Camera

FROM	TO
HM30 LAN & PWR	A8 PWR
HM30 LAN & PWR	A8 Video & Protocol

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Item Type	Part Number	Description / Spec	Qty Needed
4 Pin JST Cable	N/A	JST, GH Connector Housing, 1.25mm Pitch, 4 Way	1
8 Pin JST Cable	N/A	JST, GH Connector Housing, 1.25mm Pitch, 6 Way	1
Sleeving	Optional	Mesh	xx mm

Wire Prep (Cut & Strip)

Prepare all wires before assembly.

Pre-made JST-GH cables. No crimping required — source cables at the required lengths below.

Harness	Connector	Required Length
HAR-0027 power (4P)	JST-GH 4P	325mm
HAR-0027 video (8P)	JST-GH 8P	325mm

Termination & Pinout Map

Connect End A to End B following this chart.

Wire ID	Color	From: HM30 LAN & PWR	To: A8 PWR	Function / Signal
W1	Default	Pin 1	1	12V
W2	Default	Pin 1	2	12V
W3	Default	Pin 2	3	GND
W4	Default	Pin 2	4	GND

Wire ID	Color	From: HM30 LAN & PWR	To: A8 Vid	Function / Signal
W1	Default	Pin 3	3	ETH_TX+
W2	Default	Pin 4	4	ETH_TX-
W3	Default	Pin 5	5	ETH_RX+
W4	Default	Pin 6	6	ETH_RX-

Assembly Instructions

N/A

HAR-0028 Antenna

FROM	TO
Antenna 1	HM30
Antenna 2	HM30

Nailboard

Bill of Materials (Kitting)

Gather these parts before starting the build.

Pre made cables with SMA connector. Length adjustment not required.

Wire Prep (Cut & Strip)

N/A

Termination & Pinout Map

N/A

Assembly Instructions

N/A